大合全（常州）电气有限公司
DaHeQuan(Changzhou ) Electric Co.,Ltd
大合全（常州）电气有限公司
DaHeQuan(Changzhou ) Electric Co.,Ltd
大合全 是专业生产集装箱装卸设备的企业，其产品主要包括各种规格的岸边集装箱起重机、轨道式集装箱门式起重机、轮胎式集装箱门式起重机、通用门式起重机和门座式起重机等专业港口装卸设备。
Da Hequan is a professional manufacturer of container handling equipment, whose products mainly include various specifications of quay container cranes, rail-mounted gantry cranes, rubber-tired gantry cranes, universal gantry cranes, and jib cranes, etc., which are specialized port equipment for container handling.
产品展示
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PRODUCT SHOWCASE
电气控制系统 ll Electrical control system
电气房
Electrical room
电控柜
Electric control cabinet
司机室
Driver's Cab
低压电控柜 Low voltage control cabinet
联 动 台
Linkage control panels
电 缆 卷 筒
Cable reel
集装箱岸边桥式起重机 装船机电气控制系统 斗轮堆取料机电气控制系统 大型龙门吊、门座机电气控制系统 桥式抓斗卸船机、抓斗门座机电气控制系统 起重安全监控系统 1 起重安全监控系统 2 起重智能监控管理系统 起重视频监控管理系统 汇川代理产品 1 汇川代理产品 2 |
岸桥半自动操作系统：动态半自动运行轨迹，安全、高效。
Quayside container crane semi-automatic operating system: dynamic semi-automatic running track.Safe
and Efficient.
机器视觉技术，自动防摇、自动定位。
Machine vision technology, automatic anti-swing auto-positioning.
船侧/陆侧箱体轮廓检测，自学习模型及定位技术。
Shipside / Landside container profile recognition, self-learning simulation and positioning technology.
陆侧箱体定位技术。
Landside container positioning technology.
集卡防吊起技术，防挂仓技术。
Truck anti-lift and snag proof technology.
激光防撞技术。
Laser anti-collision technology.
基于载荷、速度、加速度预测的特色防“溜钩”保护。
Hook gliding proof basing on loading, speed and acceleration prediction.
多重安全保护，防止误操作联锁保护。
Multiple safety protection to prevent misoperation and interlock protection.
LCMS、RCMS起重机电控管理系统。
LCMS, RCMS crane electric control management system.
集装箱岸边桥式起重机 l Quayside container crane
装船机电气控制系统 l Electric control system for ship loader
半自动装船控制 Semi-auto-stacking and reclaiming control
自动检测船舱位置和物料距离,根据皮带流量按优化的作业路径控制装载过程,进行均匀装载,以提高装载作业的效率和质量,减轻司机劳动强度。
Automatic detection of cabin position and material distance, according to the belt flow according to the optimized operation path to control the loading process, uniform loading, in order to improve the efficiency and quality of loading operation, and reduce the driver's labor intensity.
精确的物料计量 Accurate material measurement
安装在臂架皮带上的电子皮带秤精确的计量堆料吨数和取料吨数。
The electronic belt scale installed on the boom belt can accurately measure the tonnage of stacking and reclaiming.
完善的安全保护 Complete safety protection
臂架溜筒防撞控制,电缆卷筒电缆防过紧控制,位置终点二级保护,皮带打滑保护, 皮带防撕裂保护,皮带跑偏保护,皮带拉绳急停保护等。
The arm slips can be controlled by collision avoidance, the cable reel cable is not tightly controlled, the position end point is two levels of protection, the belt skid protection, the belt protection against rip, the belt deviation protection, the belt pull rope emergency stop protection, and so on.
半自动堆料/取料控制 Semi-auto-stacking and reclaiming control
半自动堆料可根据场地需要在任一设定区域内自动整齐堆放,优化堆料形状,提高料场堆放利用效率,半自动取料可以根据需要在任一设定区域内自动连续等流量取料,取料流量可通过俯仰角度和大车行走距离设定。
Semi automatic stacking can automatically and orderly pile up in any given area according to the needs of the site, optimize the shape of the stacking material, and improve the stacking efficiency of the yard. Semi automatic reclaimer can automatically and continuously flow in any given area according to the need, and the material flow rate can be set by the pitch angle and the cart walking distance.
完善的安全保护 Complete safety protection
料堆防撞控制,过地面皮带防碰撞控制,电缆卷筒电缆放过紧控制,位置终点二级保护,皮带打滑保护,皮带防撕裂保护,皮带跑偏保护,皮带拉绳急停保护等。
Anti collision control for pile up, anti collision control through the ground belt, tight control of cable reel cable, end point two level protection, belt slip protection, belt protection, belt deviation protection, belt pull rope emergency stop protection, etc.
斗轮堆取料机电气控制系统 l Electrical control system for bucket wheel stacker and reclaimer
多个主钩可同步：位置同步，速度平衡，力矩平衡，自动弱磁。
Multiple main hooks can be synchronized: position synchronization, speed balance, torque balance, automatic field weakening.
双小车的自动同步控制及软限位控制。
Dual trolley auto synchronizing control and soft limiting cotrol.
大车机构大跨度长行程同步控制及自动纠偏技术。
Synchronous control and auto steering for crane with big span and long travel
distance.
双龙门联合抬吊控制。
Double dragon gate combined lifting control.
防摇辅助操作系统。
Anti-swing auxiliary operating system.
基于载荷、速度、加速度预测的特色防“溜钩”保护。
Hook gliding proof basing on loading, speed and acceleration predic-tion.
门机、塔吊、电磁吊：负荷曲线控制。
Portal crane, tower crane and electromagnetic crane: load curve control.
抓斗门机：自动开闭斗控制、深挖、位置同步、力矩均衡。
Grab portal crane: automatic bucket open/close control, deep digging,location synchronization,torque balancing.
桥机：双小车的自动同步控制，大车机构大跨度长行程同步控制。
Bridge crane:automatic synchronous control of double trolleys, large -span and long travel step control of crane mechanism.
大型龙门吊、门座机电气控制系统 l Electric control system for gantry crane,portal crane,workshop bridge crane
卸料及防摇半自动控制
Semi-automatic unloading and anti-swing control
半自动化操作控制：动态最优路径控制，缩短循环时间，实时生成高效，安全的抓斗半自动运行路径，提高作业效率，减轻司机劳动强度。
Semi automatic operation control: dynamic optimal path control, shortening cycle time, and generating efficient and safe semi automatic operation path in real time to improve work efficiency and reduce the labor intensity of drivers.
静态卸料、动态卸料：根据不同的物料特性设计的卸料方式，实现高效的定位卸料，减少散料。自动利摇控制，到达料斗上方时动态甩斗卸料，并顺势返回，提高作业效率。
Static unloading and dynamic unloading: according to different material characteristics, the unloading way is designed to achieve efficient positioning and unloading and reduce bulk material. Automatic swing control, when the hopper reaches the top of the hopper, the dynamic bucket is discharged, and it returns homeward to improve operation efficiency.
电子防摇技术：根据料斗的摆动模型，实时控制小车速度和位移，主动协助消除抓斗摆动，减少机械冲击，并实现在初始摆动及干扰情况下的抓斗自动消摆控制，稳定性高。
Electronic anti-swing technology: according to the swing model of the hopper, it
controls the speed and displacement of the trolley in real time, helps to eliminate the swing of the grab bucket and reduce the mechanical impact, and realizes the automatic swing control of the grab under the initial swing and interference. The stability is high.
自动抓斗控制 Auto grab bucket control
Grab automatic opening and closing control:automatic soft,soft closed head,eliminate the impact on machinery.
深挖控制：闭斗取料时，自动下沉，钢丝绳保持紧张状态，实现最大抓取量控制，下沉量可调。
Deep excavation control: when the hopper is collected, it sinks
automatically, the wire rope maintains tension, and the maximum grasp quantity is controlled, and the sinkage is adjustable.
力矩平衡控制：闭着斗升降时，支撑开闭进行负载平衡力矩控制，保证起升、开闭机构出力均衡，钢丝绳受力平衡，并保证抓斗闭合严密，有效防止空中开斗造成撒料。
Weight balance control: when the closed bucket is lifted, the load balance torque is controlled by the support opening and closing, which ensures the balance of output of the lifting, closing and closing mechanism, the force balance of the steel wire rope, and ensuring that the grab is closed tightly, thereby effectively preventing the air scoop from causing material spillage.
位置同步控制：开斗升降时进行位置同步控制保证支持、开闭机构同步升起和下降，保持抓斗开度。
Location synchronization control: synchronous location control when the bucket is lifted, ensuring that the support, the opening and closing mechanism synchronously rise and descend, and maintain the opening degree of the grab.
桥式抓斗卸船机、抓斗门座机电气控制系统 l Electric control system for Bridge-type grab ship unloader,Grab Portal crane
发展背景 System function
随着起重机械设备行业的发展，安全规范要求大大提高，国家相关部门对大型起重机械设备的安全管理规定日趋完善化。《国务院关于进一步加强企业安全生产工作的通知》的下达推动了大型起重机械安全监控管理工作。依据《起重机械安全监控管理系统》（GB/T28264-2012）规定，桥式起重机、门式起重机（100吨及以上通用门式起重机）、流动式起重机、门坐式起重机（60吨及以上船厂门座起重机、60吨及以上港口门座起重机）等须安装安全监控管理系统。
With the development of hoisting machinery and equipment industry, the requirements of Safety specifications have been greatly
improved, and the safety management regulations of relevant national departments on large hoisting machinery and equipment are becoming more and more perfect. The notice issued by the State Council on Further Strengthening the work safety of enterprises has promoted the safety monitoring and management of large cranes. According to the provisions of crane safety monitoring and management system (GB / t28264-2012), bridge cranes, gantry cranes (general gantry cranes of 100 tons and above), mobile cranes, gantry cranes (shipyard portal cranes of 60 tons and above, port portal cranes of 60 tons and above) must be equipped with safety monitoring and management system.
起重安全监控系统 l Safety monitoring system of crane
起重机安全监控管理系统结构示意图
Structure diagram of crane safety monitoring and management system
我公司的港口起重机安全监控管理系统是具有实时监控、历史查询、数据统计、故障分析等性能于一体的现代起重机综合信息管理平台。适用于操作、维修指导以及事故追溯。设备包括主控制器、信号采集器（操作指令采集器、限位采集器、运行速度和电流采集器、给定速度采集器、故障采集器、风速采集器、位置采集器、重量采集器等）、视频采集器、视频服务器、视频控制软件、显示操作单元等。信号采集器将采集信号分别传输到安全监控主机和视频服务器进行处理、分析和存储，通过显示操作单元管理和监控数据。主机可带远程接入功能。数据存储不低于3个月，视频储存不低于15天。
Our port crane safety monitoring and management system is a modern crane comprehensive information management platform with real-time monitoring, historical query, data statistics, fault analysis and other performance.Applicable for operation, maintenance guidance, and accident tracing.The equipment includes the main controller, signal collector (operation instruction collector, limit collector, operation speed and current collector, given speed collector, fault collector, wind speed collector, position collector, weight collector, etc.), video collector, video server, video control software, display operation unit, etc.The signal collector transmits the collected signals to the security monitoring host and the video server for processing, analysis and storage, and manages and monitors the data through the display operation unit.The host has a remote access capability.Data storage is not less than 3 months, and video storage is not less than 15 days.
系统功能 System function
※状态实时检测及报警功能
实时显示当前起重机的各机构状态信息
及辅助机构状态，对事故易发设备及重
点关键设备的运行情况进监测，同时采
集数据进行分析整理，超过偏差限制时
产生报警信息并储存报警记录。
※历史数据分析功能
提供对数据的历史保存功能，支持多种
形式报警、趋势分析等功能，支持历史
动态回放功能。
※运行统计功能
运行时间、作业操作时间、作业效率、
钢丝绳累计起吊吨位、故障次数等数据
进行实施统计。
※WEB发布功能
实现港口起重机运行信息的画面发布与
数据发布，系统管理人或企业领导可通
过lnternet远程查看各设备信息，实现
远程监视及远程管理。
※与控制中心通讯
地面控制中心可实时了解现场设备情
况。
※State real-time detection and alarm
function
Real time display of the status information of the
crane and the state of the auxiliary mechanism,
monitoring the operation of the accident prone
equipment and key key equipment, and collecting
and analyzing the data, making alarm information
and storing the alarm record when the deviation is
limited.
※Historical data analysis function
It provides historical preservation for data, supports various forms of alarm and trend analysis, and
supports dynamic replay of history.
※Operation statistics function
The data of running time, operation time, operation
efficiency, accumulative tonnage of steel wire rope
and frequency of failures were statistically
analyzed.
※Web publishing function
Realize the picture release and data release of port
crane operation information. The system manager or
enterprise leaders can remotely view the equipment
information through the Internet to realize remote
monitoring and management.
※Communication with control center
The ground control center can understand the field equipment in real time.
起重机监控管理系统采用大合全自行开发CMS/RCMS监控软件平台，系统内容完全满足《GB/T 28264-2012-起重机械，安全监控管理系统》。
Crane monitoring and management system adopts the CMS / RCMS monitoring software platform.The system content fully meets GB / T 28264-2012-Lifting Machinery, Safety Monitoring and Management System.
CMS/RCMS监控软件平台特色功能
CMS/RCMS monitoring software platform features features
事件触发通信机制、变量逢变则报，即变量变化才产生通信流量，大大节省了整个系统的网络宽带，提高了系统的相应性能。
The event triggers the communication mechanism and the variable will change, that is, the variable will change to generate the communication traffic, which greatly saves the network broadband of the whole system and improves the corresponding performance of the system.
根据用户需求定制，系统完全有大合全自主研发，完全拥有自主知识产权。可以根据用户的实际需求进行定制开发。
According to the user needs, the system is fully independent research and
development, and fully has independent intellectual property rights.Development can be customized according to the actual needs of users.
用户权限管理 User permissions management
通过用户账户、权限分配、电
子签名等建立有效的系统管理安
全机制；不同的用户拥有不同的
用户权限，达到合法的人做合法
的事。
Establish an effective system
management security mechanism through user account, permission allocation, electronic signature, etc. Different users have different user rights to make legal people do legal things.
实时监控 Real-time monitoring
实时显示起重机各机构的状态信息。
Display the status information of each crane mechanism in real-time.
实时显示各机构运行连锁条件的状态。
Display the operating linkage condition status of each institution in real-time.
网络范围内的实时故障显示、故障帮助提示、历史故障查询。
Real-time fault display, fault help prompt, historical fault query.
可选择多个监控变量生成实时曲线及历史曲线。
You can select multiple monitoring variables to generate real-time curves and
historical curves
故障追踪 Fault tracking
在故障发生时，自动记录故障发生时的最小前后60秒的所有监控系统的相关信息状态，事后可以根据故障来定位查询，并且采用数据报表和曲线显示的双重形式显示，大大方便了系统的故障分析和维护。
Automatically records all relevant information 60 seconds before and after a fault occers,fault-based inquiry,and dual displays combining data report and curve display greatly facilitate fault analysis and maintenance.
远程监控 RCMS Remote Configuration Management System RCMS
系统融合先进的人机界面技术和强大的数据管理功能，实现对岸桥、卸船机等大型起重机的远程监控，形成融合设备监控、跟踪分析及状态回放、
维护保养、数据统计于一体的管理平台。满足大型起重设备监控管理的信息要求，能协助码头企业实现设备的高效信息化管理。
The system incorporate advanced human Machine Interface technology and
data management, which realizes remote monitoring of heavy cranes such as quayside crane and ship unloader, integrating equipment monitoring, tracking
and analysis, status playback, maintenance and data statistics into the
management platform.Satisfy the information requirements of heavy crane
monitor management and can help enterprise of port industry realize high
efficient information management of equipment
起重智能监控管理系统 l Crane computer managrment system CMS/RCMS
系统功能 System functions
视频监控系统对现场设备进行集中监视、控制 和管理，使这些设备得以安全、可靠、高效地运行，最大限度地发挥智能管理的 作用，创造安全、健康、舒适宜人和能提高工作效率的优良环境，节约能源，并减少维护人员。
The video monitoring system centrally monitors, controls and manages the on-site equipment, so that these equipment can operate safely, reliably and efficiently, give full play to the role of intelligent management, create a safe, healthy, comfortable and pleasant environment that can improve work efficiency, save energy and reduce maintenance personnel.
系统构成及原理 System composition and principle
视频监控系统分别由前端系统、传输系统、控制管理系统、显示系统四个部分构成,还具有对图像信号的分配切换、存储、处理、还原等功能。
The video monitoring system is composed of front-end system, transmission system, control management system and display system. It also has the functions of image signal distribution, switching, storage, processing and restoration.
系统特点 System characteristics
同时支持数字矩阵交换和网络IP矩阵交换，支持多种模拟输入、数字等压缩、非压缩高清视频信号输入和多种模拟、数字压缩、非压缩信号的输出转换，并可输出到模拟和数字显示设备上，实现了真正意义上的全高清、全数字化的矩阵。
At the same time, it supports digital matrix exchange and network IP matrix exchange, supports a variety of analog input, digital compressed and uncompressed HD video signal input and output conversion of a variety of analog, digital compressed and uncompressed signals, and can be output to analog and digital display devices, realizing a real full HD and full digital matrix.
无阻塞的双高速背板及交换能力，满足高速、大容量视频业务数据交换传输的需求。实现全数字化任意输入数字信号经过高速背板总线切换到任意输出的矩阵功能。
Non blocking dual high-speed backplane and switching capabilities meet the needs of high-speed and large capacity video data transmission. It realizes the function of digitally switching arbitrary digital signals through high-speed backplane bus to any output matrix.
强大的视频图像编解码能力，提供网络视频预览，视频数据网络集中存储和视频解码功能，每一块视频输入（编码）板可以实现32路标清H.264格式编码，每一块视频输出（解码）板可以同时对32标清编流解码，并提供8个高清（1920×1080）输出接口。
Powerful video image encoding and decoding capability, providing network video preview, centralized storage of video data on the network and video decoding functions. Each video input (coding) board can realize 32-way standard definition H.264 format coding, and each video output (decoding) board can decode 32 standard definition codestreams at the same time, and provide 8 Hd (1920) × 1080) output interface.
置多个千兆网络接口，用于视频编码流为网络预览、网络集中存储，视频服务器、视频录像数据、网络摄像机的解码上墙。
A gigabit network interface is set up for video encoding flow for network preview, centralized network storage, video server, video recording data, and network camera's decoding wall.
视频流采用数字化后交换，彻底消除视频信号多次交换，造成图像质量下降的现象 。
The video stream adopts digital post exchange, which completely eliminates the phenomenon of image quality degradation caused by multiple exchange of video signals.
支持视频图像二次处理，支持视频图像拼接、分割、叠加、缩放等功能。
Support the secondary processing of video image, and support the functions of video image splicing, segmentation, superposition, scaling and so on.
起重视频监控管理系统 l
Crane video monitoring managrment system
MD880系列多机传动变频器
Md880 Series High Performance Multi Drive AC Drive
功率范围 Power range
380V:2.2kw~4500kW
690V:55kW~5600kW
基本特点 Basic features
·支持软硬件模块自由搭建，无需更改代码即
可满足个性化需求
·十年硬件器件配置长效稳定，多项故障处理
机制确保现场30分钟恢复生产
·无需更改PLC程序，即可针对性地实现对各
类上位机的完美兼容
MD880系列多机传动变频器
Md880 Series High Performance Multi Drive AC Drive
基本特点 Basic features
·Support hardware and software modules free to
build, without changing the code to meet individual
needs.
·Ten years hardware device configuration long term
stability, a number of troubleshooting mechanisms
to ensure that the scene 30 minutes to resume
production.
·Without changing the PLC program, the perfect
compatibility with all kinds of upper computers can
be realized
CS710起重专用变频器
CS710 Series AC Drive Specialized for Cranes
功率范围 Power range
380V~480V:0.4kw~450kW
基本特点 Basic features
·业内高标准的设计，保障高性能、高品质、高功率密度，
提升用户体验
·专利低电压保护，快速停车并限制继续运行，确保不溜钩
·精密定位，实现效率最优的指定位置无爬行定位停车
CS710起重专用变频器
CS710 Series AC Drive Specialized for Cranes
基本特点 Basic features
·High standard design in the industry ensures high performance, high quality,
high power density, and enhances user experience.
·Patented low voltage protection, fast parking and restricted operation, ensure
no slip hook.
·Precision positioning, achieving the best efficiency of the designated location
without crawling location parking.
汇川代理商 l Quayside INOVANCE Agency
汇川通用起重机PLC Inovance Universal Crane PLC
※小型PLC Small PLC - H3U
H3U 系列 PLC 是汇川技术开发的第三代高性能小型 PLC，采用 MCU+FPGA
架构，高速输入频率高达8*200kHz；支持更多更快的高速脉冲输出口，高速输出
频率高达 5*200kHz，支持 S 曲线加减速、支持多种定位方式，如中断定位、多段
速定位等。另外，运动控制机型支持 3*500kHz 高速差分输出，支持两轴直线插
补、两轴圆弧插补、三轴直线插补、螺旋线插补等。
H3U series PLC is the third generation of high-performance Small PLC developed by
Huichuan technology. It adopts MCU + FPGA architecture and high-speed input frequency
up to 8 * 200kHz; Support more and faster high-speed pulse output ports, high-speed output
frequency up to 5 * 200kHz, support S-curve acceleration and deceleration, and support a
variety of positioning methods, such as interrupt positioning, multi-stage speed positioning,
etc. In addition, the motion control model supports 3 * 500KHz high-speed differential output,
and supports two-axis linear interpolation, two-axis circular arc interpolation, three-axis
linear interpolation, helix interpolation, etc.
主模块产品自带以太网通信，实现自动化信息化无缝结合；自带 CAN 通信，
支持 CANlink、CANopen 总线，通过图形化组态配置即可轻松组网；支持 USB 通
信，可实现快速调试。
The main module product comes with Ethernet communication to realize the seamless
combination of automation and informatization; It is equipped with can communication and
supports canlink and CANopen buses. It can be easily networked through graphical
configuration; Support USB communication and realize fast debugging.
H3U适用于自动化设备行业，主要应用于产线自动化、木工机械、玻璃机械、
搬运、上下料、电子非标等先进制造行业。
H3U is applicable to the automation equipment
industry,mainlyusedinproductionline
automation, woodworking machinery, glass
machinery, handling, loading and unloading,
electronic non-standard and other advanced
manufacturing industries.
※中型PLC Medium-sized PLC - AM600
AM600系列PLC是基于CoDeSys研发的中型PLC，完整支持IEC61131-3编程
体系，支持EtherCAT现场实时总线、CANopen总线，支持凸轮同步运动控制；具
备独有的高速IO端口，能更好地胜任高速应用。
Am600 series PLC is a medium PLC based on CoDeSys. It fully supports IEC61131-3
programming system, supports EtherCAT real-time bus and CANopen bus, and supports
synchronous motion control of cam. Having a unique high-speed IO port, it can be better
qualified for high speed applications.
型号 Model
AM600-CPU1608TP
描述 Describe
10M 程序存储空间；20M 数据存储空间；
2 路 RS485；1 路 CANopen/CANlink；1 路 LAN支持基本运动控制功能；支持 EtherCAT 内置 16 入 8 出高速 IO；源型输出;
汇川通用起重机PLC解决方案
Overview of Inovance Universal Crane PLC Solutions
团队自年成立以来一直致力于在电气自动化行业发展，提供电控系统的图纸设计(Eplan / CAD)、电控柜成套制造、PLC系统和上位系统的软件程序和人机界面开发以及电控、仪表设备的现场安装和调试等服务。
Since its establishment, the team has been working in the electrical automation industry since its establishment. It has provided the design of the electrical control system drawing (Eplan / CAD), the complete set of the electric control cabinet, the software program and the human machine interface development of the PLC system and the upper system, as well as the on-site installation and commissioning of the electronic control and instrumentation equipment.
电控系统配套服务 ll Supporting services of electric control system
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汇川代理商
集装箱岸边桥式起重机
装船机电气控制系统
斗轮堆取料机电气控制系统
大型龙门吊、门座机电气控制系统
